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Tool, Die & Mold Technician

This program is designed to allow full-time workers training in specific classes that typically meet the requirements for state approved apprentices. Focused toward the Pennsylvania Tool and Die Apprenticeship Program, this series of courses exceeds the minimum requirements for related instructional training to achieve Journeyman status. The program provides flexibility for company sponsored apprentices by offering machine related courses to vary based upon student/company needs. Possible occupations include Tool and Die Apprentice/Journeyman, Tool and Die Maker, Machinist, QC Inspector, or Supervisory Position given work related training. Upon successful completion of the Tool, Die & Mold Technology Program, students will receive a diploma.

Program Objective
To provide related instructional training for students registered in state approved tool and die/machinist apprenticeships

A graduate of the Tool, Die &Mold Program will be able to:

1. Demonstrate a working knowledge of the tool and die industry
2. Work independently and operate various machine tools including CNC
3. Apply math logic, blueprint skills and quality principles to effectively produce quality machined parts
4. Assess the quality of parts and make recommendations for process improvements
5. Advance to highly specialized training areas with more concentration on specific job descriptions
6. Receive Journeyman status (If registered in a state approved program of 4 years length)

Courses Needed for Completion:

Basic Blueprint Reading
Course Code #: BPR110

Course Description:
Program is geared towards the first time user. Emphasis will be on the fundamentals and the ability to form a mental picture of different views. Students will be asked to draw orthographic drawings, missing views and isometric views to enhance their understanding of prints.
Prerequisite: None


Technical Math I
Course Code: MAT100

Course Description:
This course is designed to introduce students to the mathematics utilized daily on the manufacturing/tool and die shop floor. Emphasis is on the contextual use of math utilizing blueprints, machining processes and measurement data. Students will progress through Basic Math, Algebra, Geometry, and receive primary exposure to the Trigonometry prevalent in the industry today.
Prerequisite: None


Practical Dimensional Inspection
Course Code #: QCT200

Course Description:
This program is to introduce individuals to the necessary elements required to be effective in the use of precision gaging equipment utilized in manufacturing trades and tool and die industries. Instruction geared toward dimensional inspection techniques and your role as an inspector.
Prerequisites: Basic Blueprint Reading or Equivalent


Introduction to Quality Control
Course Code #: QCT100

Course Description:
Introduction of attitudes, techniques and procedures for measuring and assuring quality product output with an emphasis on the systemic study of data, attributes and variables derived from counting and measurement. Workplace applications and the Cost of Quality are discussed. Topics may include data acquisition, fundamental charting and reporting techniques, numeric methods of data presentation, basic statistics.

Note: This course is geared toward apprenticeship students, QC personnel, as well as individuals seeking ASQ (American Society for Quality) Certification as a mechanical inspector. This is the first part of a two-part program to prepare students to take the CMI level 1 test.
Prerequisites: None


Technical Math II
Course Code: MAT200

Course Description:
Advanced mathematical problems utilizing geometric propositions of design and trigonometry to solve more complex machining problems such as compound angle analysis, G-code programming points and arc swings, roll dimensions and formula development.
Prerequisite: Technical Math I


Geometric Dimensioning and Tolerancing
Course Code: QCT110

Course Description:
This course focuses in on the interpretation of ASME Y-14.5M 1994 standards for engineered drawings.
Prerequisites: Basic Blueprint Reading or Equivalent


Jig and Fixture Design
Course Code: TDM150

Course Description:
Focused toward the apprentice toolmaker and moldmaker, this course consists of everything you need to know to effectively design and build simple jigs and fixtures for production or short run parts.
Prerequisites: First Step Program, Technical Math II or Equivalent


Intro to Computers
Course Code: BCS100

Course Description:
This course introduces the basic concepts and principles of personal computers and the operating system by which they most commonly operate.
Prerequisites: None


Computer Aided Design I
Course Code: CAD110

Course Description:
This program is geared to the novice student/first time learner to AutoCAD. Students need to be functional in a Windows 95/98 environment as a prerequisite and should have some basic blueprint knowledge.
Prerequisites: Blueprint Reading and Intro to Computers or Windows 98 or Equivalent


Introduction to Mold Design
Course Code: MDT 100

Course Description:
This program is specifically targeted towards third and fourth year tool and die/machinist apprentices and entry level engineering personnel and as such is a condensed version of the full fledged Mold Design curriculum.
Prerequisites: First Step Program, Technical Math II or Equivalent


Applied Communications
Course Code: COM 101

Course Description:
This course uses a skills approach covering all aspects of the communications process: reading, listening, speaking and writing. Topics and exercises may include: communications in the workplace, using problem solving techniques, participating in and leading groups, following and giving directions, communicating with supervisors, presenting one’s own view, analytical thinking, using visual aids, and communicating to solve interpersonal conflict.
Prerequisites: None


( Select 4 of the following, 2 must be CNC courses )

Manual Milling
Course Code: MAN110

Course Description:
This course is geared to the novice student/first time learner on manual vertical milling machines. Emphasis will be on safety and fundamentals of operating a milling machine. Students will utilize the skills learned in First Step and apply them to the milling operations.
Prerequisites: First Step Program or Equivalent


Manual Lathe
Course Code: MAN120

Course Description:
This program is geared to the novice student/first time learner. Emphasis will be on safety and fundamentals of operating a manual lathe tool. Students will utilize the skills learned in First Step and apply them to the turning operations.
Prerequisites: First Step Program or Equivalent


Manual Grinding
Course Code: MAN130

Course Description:
This course is geared to the novice student/first time learner. Emphasis will be on safety and fundamentals of operating a surface grinder. Students will receive hands-on training in grinding dimensions to .0005" or better.
Prerequisites: First Step Program or Equivalent


Manual Ram EDM
Course Code: MAN140

Course Description:
This course is geared to the novice student/first time learner. Emphasis will be on the fundamentals of operating a manual EDM (Electrical Discharge Machine). Students will apply classroom instruction to perform EDM operations.
Prerequisite: First Step Program or Equivalent


CNC Milling
Course Code: CNC210

Course Description:
Emphasis on fundamentals of operating and programming a CNC milling machine.
Prerequisite: First Step Program or Manual Milling or Equivalent


CNC Lathe
Course Code: CNC220

Course Description:
This program is geared to accommodate those with little or no CNC Lathe knowledge. Emphasis will be on safety and fundamentals of operating a CNC Lathe.
Prerequisites: First Step Program or Equivalent


CNC Grinding
Course Code: CNC 230

Course Description: This course is designed to expose you to the fundamentals of setting up, programming and operations of a CNC surface grinding machine.
Prerequisite: First Step Program and Manual Grinding or Equivalent


CNC RAM EDM
Course Code: CNC240

Course Description: This course will provide the basic machine operator skills required to program, setup, operate and automate a CNC RAM EDM.
Prerequisite: Manual RAM EDM or Equivalent


CNC Wire EDM
Course Code: CNC250

Course Description: This course is designed to expose you to the fundamentals of setting up, programming and operations of a wire electrical discharge machine (EDM).
Prerequisite: First Step Program or Equivalent