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Quality Control Technician

The Plastics Technology program provides students with supervised applications of theory/lab principles, in addition to practical applications of safety, mold setting procedures, machine settings in relationship to the thermoplastic injection molding industry. This program covers material and machine conditions, mold repair/maintenance, injection mold design, thermoplastics and more. This program will also present a brief introduction to SMED (Single Minute Exchange Dies) followed by practical application(s) using equipment, tools and instruments found on the manufacturing floor.

This three hundred fifty-two hour program prepares students to operate in the Quality control area of the Tooling and Machining Industry as well as other manufacturing settings. This program provides the basic technical knowledge and skills required for manufacturing consistency. A student will gain basic knowledge in Quality, Statistical Process Control, GD&T, Calibration Techniques and preparation for the CMI certification exam. The combination of theory and lab training will allow students to enter the workforce in the manufacturing setting. Such positions include, but may not be limited to Process Inspectors, Quality Control Coordinators, Quality Control Inspectors and Quality Assurance Assistants. Upon Successful completion of the Quality Control Technology Program, students will receive a diploma.

Program Objective
The main objective of the Quality Control Technology Program is to prepare students for entry-level positions in the Quality Control area of the Tooling and Machining and Manufacturing Industries.

A graduate of the Quality Control Technology Program will be able to:

1. Demonstrate ability to measure, and gage
2. Effectively perform as a Quality Control Technician in a manufacturing facility
3. Apply quality initiatives to actual production schedules
4. Take the CMI Certification Exam if 2 years of experience can be documented
5. Impact the bottom line in a company by assuring higher levels of quality
6. Interpret and analyze Statistical data in order to increase quality levels
7. Make immediate changes to an organization through higher levels of quality standards
8. Understand what machine capabilities are and their effect on quality

Courses Needed for Completion:

Basic Blueprint Reading
Course Code #: BPR110

Course Description:
Program is geared towards the first time user. Emphasis will be on the fundamentals and the ability to form a mental picture of different views. Students will be asked to draw orthographic drawings, missing views and isometric views to enhance their understanding of prints.
Prerequisite: None

Technical Math I
Course Code: MAT100

Course Description:
This course is designed to introduce students to the mathematics utilized daily on the manufacturing/tool and die shop floor. Emphasis is on the contextual use of math utilizing blueprints, machining processes and measurement data. Students will progress through Basic Math, Algebra, Geometry, and receive primary exposure to the Trigonometry prevalent in the industry today.
Prerequisite: None


Practical Dimensional Inspection
Course Code #: QCT200

Course Description:
This program is to introduce individuals to the necessary elements required to be effective in the use of precision gaging equipment utilized in manufacturing trades and tool and die industries. Instruction geared toward dimensional inspection techniques and your role as an inspector.
Prerequisites: Basic Blueprint Reading or Equivalent


Machine Technology
Course Code: MCH100

Course Description:
This program is the 4th in a series of four programs (First Step) to introduce individuals to the typical machine tools utilized in the precision manufacturing trades. Individuals will receive exposure to the manual machines utilized in most tool shops. Emphasis will be placed on the operating characteristics of the mill, lathe and surface grinder. Students will utilize the training from previous courses and apply that knowledge to machining and processes.
Prerequisites: Basic Blueprint Reading, Technical Math I and Practical Dimension and Inspection.


Introduction to Quality Control
Course Code #: QCT100

Course Description:
Introduction of attitudes, techniques and procedures for measuring and assuring quality product output with an emphasis on the systemic study of data, attributes and variables derived from counting and measurement. Workplace applications and the Cost of Quality are discussed. Topics may include data acquisition, fundamental charting and reporting techniques, numeric methods of data presentation, basic statistics.

Note: This course is geared toward apprenticeship students, QC personnel, as well as individuals seeking ASQ (American Society for Quality) Certification as a mechanical inspector. This is the first part of a two-part program to prepare students to take the CMI level 1 test.
Prerequisites: None


Basic Statistical Process Control (SPC)
Course Code: QCT210

Course Description:
This program is a continuation of Intro to Quality Control and as such will focus on the statistical gathering and tracking of data. Various techniques of data collection will be analyzed to determine if a process is in control and if not, how to tighten the limits.
Prerequisites: Intro to Quality Control


Technical Math II
Course Code: MAT200

Course Description:
Advanced mathematical problems utilizing geometric propositions of design and trigonometry to solve more complex machining problems such as compound angle analysis, G-code programming points and arc swings, roll dimensions and formula development.
Prerequisite: Technical Math I


Geometric Dimensioning and Tolerancing
Course Code: QCT110

Course Description:
This course focuses in on the interpretation of ASME Y-14.5M 1994 standards for engineered drawings.
Prerequisites: Basic Blueprint Reading or Equivalent


Calibration Techniques
Course Code: QCT225

Course Description:
This program is geared to personnel that need an accurate method to maintain and document the quality of the dimensional inspection equipment and processes. Calibration techniques from various sources will be noted. Companies involved in ISO certification will find this program beneficial.
Prerequisites: None


CMI Preparation
Course Code: ASQ091

Course Description:
This program is designed to provide inspection and manufacturing personnel with an overview of the body of knowledge for The American Society for Quality (ASQ) Certified Mechanical Inspector Exam. The students will receive instruction in the CMI body of knowledge with special emphasis on areas where they have special needs. The students will also be guided in developing a personal study plan for the CMI exam. Emphasis of the program will be on exam preparation and problem solving techniques through the use of research materials.

NOTE: This program does not include registration for the ASQ exam. Students must register for the exam through ASQ and meet the minimum requirements for CMI certification, i.e. documented work experience.
Prerequisites: None